Plastic & Polymer

Solutions For Plastic & Polymer

SAT India offers comprehensive solutions for the plastic and polymer industries, designed to optimize material handling from raw material receipt to finished product packaging. Our systems include a combination of mechanical and pneumatic conveying for materials like polymers, resins, and additives, precise blending of different polymer grades, and pneumatic conveying of finished products to storage silos. We also provide de-dusting solutions to remove fines and streamers before packaging, along with automated bagging and pelletizing systems. These solutions ensure efficient, safe, and high-quality production processes, meeting the growing demands of the plastic and polymer sectors.

Our Solutions Include:

1. Combination of Mechanical & Pneumatic Conveying

Raw Material Conveying: Efficiently transport materials like calcium carbonate, talc, polymers, resins, and additives from receipt to the extruder feed.
Mechanical Conveyors: Use screw conveyors or belt conveyors for short distances or heavy materials.
Pneumatic Conveyors: Ideal for longer distances or when materials need to be conveyed vertically or in a more controlled environment. Pneumatic systems are effective in preventing contamination and are versatile for different material types.

2. Blending of Different Polymer Grades

High-Precision Blending Systems: Ensure uniform mixing of various polymer grades and additives to maintain consistent quality in the final product.
Gravimetric Blenders: Provide accurate dosing and mixing of polymers and additives, essential for producing specific material properties.
Homogenization Systems: Ensure thorough mixing to avoid any material segregation during the blending process.

3. Pneumatic Conveying of Finished Products to Storage Silo

Gentle Pneumatic Conveying: Minimize damage to finished products during transport to storage silos. Use low-velocity conveying to reduce the risk of product degradation.
Vacuum Conveying Systems: Suitable for delicate finished products, ensuring they reach the storage silo without contamination or degradation.

4. De-Duster for Removal of Fines & Streamers

De-Dusting Units: Remove fines and streamers generated during pneumatic conveying. This is crucial for maintaining product quality before packaging.
Air Classifiers: Separate fines from the main product stream using air flow, ensuring only the desired material reaches the packaging stage.
Cyclone Separators: Effectively remove light materials like dust and streamers, improving the cleanliness of the final product.

5. Bagging & Pelletizing Solutions for Finished Products

Automatic Bagging Systems: Streamline the packaging process, ensuring accurate and efficient bagging of finished products like pellets.
Pelletizing Units: Convert polymer material into uniform pellets, which are easier to handle, store, and transport. Ensure consistent size and shape for easy downstream processing.

Weighing & Packaging Systems: Integrated systems that weigh, fill, and seal bags or containers, ensuring precise quantities and reducing waste.

These solutions are tailored to the growing demands in the plastic and polymer industries, where efficiency, quality, and contamination control are paramount. By implementing these systems, companies can ensure consistent product quality, meet industry demands, and optimize their production processes.